Tag Archives: gear custom

China Custom 25W 30W 80mm AC Induction Gear Motor with Brake for Lifting Mixer vacuum pump ac

Product Description

Intruction
1. Light weight, small dimension and simple installation;
2. Wide speed ranges and high torque
3. Low noise and high efficien
4. Stable and safe,long lifetime;
5. Multi-structure, various assembling methods;
6. One-stop solution with speed controller, driver, encoder, brake and transformor available.

Specification

Allowable load for the gear motor

Motor Model Specs Output power Voltage Frequency Current Starting Torque Rated Torque Rated Speed Capacitor/Ve
W V Hz A mN.m mN.m r/min μF/VAC
GS4IK25GN-C
GS4IK25A-C
Induction 25 1-phase
220
50 0.22 231 185 1250 1.5/450
60 0.21 192 154 1550 1.5/450
GS4RK25GN-C
GS4RK25A-C
Reversible 50 0.24 231 185 1250 2/450
60 0.26 192 154 1550 2/450
GS4IK25GN-A
GS5IK40A-A
Induction 25 1-phase
110
50 0.48  231 185 1250 6/250
60 0.46  192 154 1550 6/250
GS4RK25GN-A
GS4RK25A-A
Reversible 50 0.50  231 185 1250 8/250
60 0.56  192 154 1550 8/250
GS4IK25GN-U
GS4IK25A-U
25 3-phase
380
50 0.14  231 185 1250
60 0.12 192 154 1550
GS4IK25GN-S
GS4IK25A-S
25 3-phase
220
50 0.24 231 185 1250
60 0.225  192 154 1550
GS4IK30GN-C
GS4IK30A-C
Induction 30 1-phase
220
50 0.28  275 220 1250 2.2/450
60 0.30  231 185 1550 2.2/450
GS4RK30GN-C
GS4RK30A-C
Reversible 50 0.30  275 220 1250 2.5/450
60 0.32  231 185 1550 2.5/450
GS4IK30GN-A
GS5IK30A-A
Induction 30 1-phase
110
50 0.58  275 220 1250 8/250
60 0.60  231 185 1550 8/250
GS4RK30GN-A
GS4RK30A-A
Reversible 50 0.60  275 220 1250 10/250
60 0.65  231 185 1550 10/250

Allowable load for the gear motor

Geared-down
parameter
Sycchronous speed
r/min 
500 300 250 200 150 120 100 83 75 60 50 40 35 30 25 20 15 12 10 8 7 6 5
Ratio  i 3 5 6 7.5 10 12.5 15 18 20 25 30 36 40 50 60 75 100 120 150 180 200 250 300
Max allowable load 25W N.m 0.45 0.79 0.93 1.18 1.55 1.86 2.25 2.78 3.1 3.43 4.12 5.01 5.57 6.18 7.52 7.84
30W N.m 0.56 0.8 1.1 1.39 1.85 2.32 2.78 3.34 3.7 4.17 5.01 6.01 6.68 6.5 7.84

If this model is not what you want, please freely tell us about your requirement. We will provide you with a suitable motor solution and price soon.

Dimensional Drawing

Similar Product Pictures


 

Packing & Delivery

 

Certifications

Company Overview

Greensky Power Company Limited is a China based international company who is specialized in electric motor, gearbox and controlling system developing, manufacturing, quality controlling and trading.

Mission:We are dedicated to develop an international electric motor company who can deliver one-stop reliable products with customer-oriented service.

History:Greensky was established in 2571 by CHINAMFG Cheng in Los Angeles, USA and moved to HangZhou, China in 2011. In the past years, the team of CHINAMFG continues to create the value to our esteemed customers all over the world by building up wide and reliable supply chain management system, effective quality & delivery time control system, cost efficiency manufacturing  system and fast-respond professional service.

Exhibitions

FAQ

1 Q: What’s your MOQ for AC Motor?
A: 1unit is ok for sample testing

2 Q: What about your warranty for your AC Motor?
A: One year.

3 Q: Do you provide OEM service with customer-logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
A: Carton, Plywood case. If you need more, we can pack all goods with pallet

6 Q: What information should be given, if I buy from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the AC Motor?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Customization:
Available

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

How does a brake motor enhance safety in industrial and manufacturing settings?

In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:

1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.

2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.

3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.

4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.

5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.

6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.

7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.

8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.

By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.

brake motor

What is a brake motor and how does it operate?

A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:

A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.

The braking mechanism in a brake motor typically employs one of the following types of brakes:

  1. Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
  2. Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

  1. Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
  2. Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
  3. Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.

China Custom 25W 30W 80mm AC Induction Gear Motor with Brake for Lifting Mixer   vacuum pump acChina Custom 25W 30W 80mm AC Induction Gear Motor with Brake for Lifting Mixer   vacuum pump ac
editor by CX 2024-05-16

China Custom Disposable Customized Size AC Gear Motor for Burner Brake Pellet with Good quality

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Motor Model Instruction

5RK40GN-CM

        5 R K 40 R GN C M
Frame Size Type Motor series Power Speed
Control
Motor
Shaft Type Voltage Accessory
2:60mm

3:70mm

4:80mm

5:90mm

6:104mm

I:Induction

R:Reversible

T:Torque

K series 6W

15W

25W

40W

60W

90W

120W

140W

180W

200W
 

A:Round Shaft

GN:Bevel Gear Shaft
       (6W,15W,25W,40W)

GU:Bevel Gear Shaft
      (60W,90W,120W,140W,180W,200W)

A:Single Phase 110V

C:Single Phase 220V

S:3-Phase 220V

S3:3-Phase 380V

S4:3-Phase 440V

T/P:Thermally Protected

F:Fan

M:Electro-magnetic
    Brake

Gear Head Model Instruction

5GN-100K

5 GN 100 K  
Frame Size Shaft Type Gear Reduction Ratio Bearing Type Other information
2:60mm

3:70mm

4:80mm

5:90mm

6:104mm
 

GN:Bevel Gear Shaft
      (60#,70#,80#,90# reduction gear head)

GU:Bevel Gear Shaft
      (100# reduction gear head)

GM:Intermediate Gear Head

GS:Gearhead with ears

1:100 K:Standard Rolling Bearing

RT:Right Angle With Axile

RC:Right Angle With Hollow Shaft
 

Sch as shaft diameter,shaft length,etc.

Specification of motor 40W 90mm Fixed speed AC gear motor

Type  Gear Tooth Output Shaft Power
(W)
Frequency
(Hz)
Voltage
(V)
Current
(A)
Start Torque
(g.cm)
Rated Gearbox Type
Torque
(g.cm)
Speed
(rpm)
Bearing Gearbox Middle Gearbox
Reversible Motor 5RK40GN-C 40 50 220 0.45 3000 3000 1300 5GN/GU-K 5GN10X
40 60 220 0.41 2500 2515 1550 5GN/GU-K 5GN10X

Gear Head Torque Table(Kg.cm)                                                                                                                                                                                         (kg.cm×9.8÷100)=N.m

Output Speed :RPM 500 300 200 150 120 100 75 60 50 30 20 15 10 7.5 6 5 3
Speed Ratio 50Hz 3 5 7.5 10 12.5 15 20 25 30 50 75 100 150 200 250 300 500
60Hz 3.6 6 9   15 18   30 36 60 90 120 180   300 360 600
Allowed
Torque
40W kg.cm 6.7 11 16 21.3 28 33 42 54 65 108 150 150 150 150 150 150 150
60W kg.cm 10 16 24 32 40 48 64 77 93 150 150 150 150 150 150 150 150
90W kg.cm 14 23 35 46 58 69 92 110 133 200 200 200 200 200 200 200 200
120W kg.cm 19 30.7 46 61 77 92 123 147 177 200 200 200 200 200 200 200 200
Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction.

Drawing:5RK40GN-C/5GN3~20K(Short gearbox shell 43mm)

Drawing:5RK40GN-C/5GN25~180K(Short gearbox shell 61mm)

Above drawing is for standard screw hole.If need through hole, terminal box, or electronic magnet brake, need to tell the seller.

Connection Diagram:

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 4
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

What safety precautions should be followed when working with brake motors?

Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:

  • Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
  • Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
  • Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
  • Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
  • Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
  • Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
  • Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
  • Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
  • Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

  • Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
  • Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
  • Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
  • Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
  • Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
  • Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
  • Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
  • Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

How do brake motors handle variations in load and stopping requirements?

Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:

1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.

2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.

3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.

4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.

5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.

6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.

By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.

China Custom Disposable Customized Size AC Gear Motor for Burner Brake Pellet   with Good quality China Custom Disposable Customized Size AC Gear Motor for Burner Brake Pellet   with Good quality
editor by CX 2024-05-15

China Custom ZD 90~1350rpm 3~ 750K Reduction Ratio Wholesale New Product Electric AC Brake Gear Motor vacuum pump booster

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

Features:

1) Dimensions: 90mm
2) Power: 60, 90, 120W
3) Voltage: 110V, 220V
4) Speed:
50Hz: 90~ 1350rpm
60Hz: 90~ 1650rpm
5) Reduction ratio: 3~ 750K
 

Gearhead Model Gear Ratio
5GN *K 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200~750
5GN10XK(Decimal gearhead)

Other Related Products

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Control
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

|

brake motor

Are there any emerging trends in brake motor technology, such as digital control?

Yes, there are emerging trends in brake motor technology that are shaping the future of this field. One such trend is the adoption of digital control systems, which offer several advantages over traditional control methods. These advancements in digital control are revolutionizing brake motor technology and unlocking new possibilities for improved performance, efficiency, and integration within industrial processes. Here’s a detailed explanation of the emerging trends in brake motor technology, including the shift towards digital control:

  • Digital Control Systems: Digital control systems are becoming increasingly prevalent in brake motor technology. These systems utilize advanced microprocessors, sensors, and software algorithms to provide precise control, monitoring, and diagnostics. Digital control enables enhanced motor performance, optimized energy efficiency, and improved operational flexibility. It allows for seamless integration with other digital systems, such as programmable logic controllers (PLCs) or industrial automation networks, facilitating intelligent and interconnected manufacturing processes.
  • Intelligent Motor Control: The integration of digital control systems with brake motors enables intelligent motor control capabilities. These systems use sensor feedback and real-time data analysis to dynamically adjust motor parameters, such as speed, torque, and braking force, based on the changing operating conditions. Intelligent motor control optimizes motor performance, minimizes energy consumption, and enhances overall system efficiency. It also enables predictive maintenance by continuously monitoring motor health and providing early warnings for potential faults or failures.
  • Network Connectivity and Industry 4.0: Brake motors are increasingly designed to be part of interconnected networks in line with the principles of Industry 4.0. With digital control systems, brake motors can be connected to industrial networks, enabling real-time data exchange, remote monitoring, and control. This connectivity facilitates centralized monitoring and management of multiple brake motors, improves system coordination, and enables predictive analytics for proactive decision-making. It also allows for seamless integration with other smart devices and systems, paving the way for advanced automation and optimization in manufacturing processes.
  • Condition Monitoring and Predictive Maintenance: Digital control systems in brake motors enable advanced condition monitoring and predictive maintenance capabilities. Sensors integrated into the motor can collect data on parameters such as temperature, vibration, and load conditions. This data is processed and analyzed in real-time, allowing for early detection of potential issues or performance deviations. By implementing predictive maintenance strategies, manufacturers can schedule maintenance activities more efficiently, reduce unplanned downtime, and optimize the lifespan and reliability of brake motors.
  • Energy Efficiency Optimization: Digital control systems provide enhanced opportunities for optimizing energy efficiency in brake motors. These systems can intelligently adjust motor parameters based on load demand, operating conditions, and energy consumption patterns. Advanced algorithms and control techniques optimize the motor’s energy usage, reducing power wastage and maximizing overall energy efficiency. Digital control also enables integration with energy management systems, allowing for better monitoring and control of energy consumption across the entire manufacturing process.
  • Data Analytics and Machine Learning: The integration of digital control systems with brake motors opens up possibilities for leveraging data analytics and machine learning techniques. By collecting and analyzing large volumes of motor performance data, manufacturers can gain valuable insights into process optimization, fault detection, and performance trends. Machine learning algorithms can be applied to identify patterns, predict motor behavior, and optimize control strategies. This data-driven approach enhances decision-making, improves productivity, and enables continuous improvement in manufacturing processes.

In summary, emerging trends in brake motor technology include the adoption of digital control systems, intelligent motor control, network connectivity, condition monitoring, predictive maintenance, energy efficiency optimization, and data analytics. These trends are driving innovation in brake motor technology, improving performance, efficiency, and integration within manufacturing processes. As digital control becomes more prevalent, brake motors are poised to play a vital role in the era of smart manufacturing and industrial automation.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

Can you explain the primary purpose of a brake motor in machinery?

The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here’s a detailed explanation of the primary purpose of a brake motor in machinery:

1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.

2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.

3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.

4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.

Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.

China Custom ZD 90~1350rpm 3~ 750K Reduction Ratio Wholesale New Product Electric AC Brake Gear Motor   vacuum pump booster	China Custom ZD 90~1350rpm 3~ 750K Reduction Ratio Wholesale New Product Electric AC Brake Gear Motor   vacuum pump booster
editor by CX 2024-05-10

China Custom ZD Excellent Performance Direct On-line Starting AC Brake Electric Gear Motor vacuum pump ac system

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

Features:

1) Dimensions: 90mm
2) Power: 60, 90, 120W
3) Voltage: 110V, 220V
4) Speed:
50Hz: 90~ 1350rpm
60Hz: 90~ 1650rpm
5) Reduction ratio: 3~ 750K
 

Gearhead Model Gear Ratio
5GN *K 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200~750
5GN10XK(Decimal gearhead)

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Speed: Variable Speed
Number of Stator: Single-Phase
Function: Control
Casing Protection: Closed Type
Number of Poles: 2
Customization:
Available

|

brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:

  • Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
  • Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
  • Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
  • Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
  • Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
  • Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
  • Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
  • Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
  • Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
  • Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China Custom ZD Excellent Performance Direct On-line Starting AC Brake Electric Gear Motor   vacuum pump ac system	China Custom ZD Excellent Performance Direct On-line Starting AC Brake Electric Gear Motor   vacuum pump ac system
editor by CX 2024-04-09

China Custom Energy-Saving Suitable for Various Applications Aluminum Shell (brake) Gear Reducer Motor with high quality

Product Description

Product Overview

NCH horizontal attached single-phase three-phase,aluminum shell (brake) gear reducer motor

When you need a reliable and efficient deceleration motor, MANVAC’s products are your best choice!

Our deceleration motors utilize advanced technologies, ensuring the highest standards of performance and quality. CHINAMFG motors feature high torque, low noise, and long lifespan benefits, making them suitable for various applications.

Whether you need precision control in industrial production or more efficient energy consumption in home appliances, MANVAC’s deceleration motors can easily handle the job. Our products are designed with eco-friendly materials and concepts to help you achieve your energy-saving and environmental goals.

 

MANVAC deceleration motors have received high praise and trust from our customers, enabling you to choose our products with peace of mind. Whatever type of deceleration motor you need, CHINAMFG can provide the optimal solution to make your production and life more convenient and efficient

 

FEATURES AT A GLANCE

High precision

 

Small size

 

Large torque

 

Low temperature

 

                       Regular payment                                                              With brake                                                               tailored colour

 

PRODUCT SPECIFICATIONS

CAPACITY

220V

380V

415V

440V

RPM

100W

0.87

0.5

0.32

0.30

1410

200W

1.39

0.8

0.70

0.58

1410

400W

2.4

1.4

1.13

1.07

1420

750W

3.8

2.2

1.94

1.84

1420

1500W

6.9

4.0

3.94

3.30

1430

2200W

9.5

5.5

4.74

4.47

1430

3700W

15.9

9.2

6.93

6.93

1440

5500W

23.5

13.5

1440

 

 

PRODUCT CONFIGURATION

Our factory

 

SIMILAR PRODUCTS

 

 

FAQ

1. What is the warranty of your machine?
R: 1 years, any product itself question,you can contact with us.
2. What is the material of your machine , is oil free?
R: our machine is aluminum alloy, motor is 100% copper coil , of course, we are oil free.
3. How to operate your machine?
R: Connect with wire, and turn on the power, so you can use it directly, about the wiring method, we will tell you how to do
according to your voltage, so at first , you need to tell us your voltage and phase,its important.
4. You are trading company or manufacture?
R: We are manufacture, we can provide long-term supply with fast speed.
5. How to contact with you?
R: You can send messages to me directly by alibaba trade manager, or add me like below

Application: Industrial
Speed: Low Speed
Number of Stator: Three-Phase
Function: Gear Reduction Motor
Casing Protection: Protection Type
Number of Poles: 6
Samples:
US$ 85/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

  • Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
  • Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
  • Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
  • Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
  • Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
  • Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
  • Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
  • Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China Custom Energy-Saving Suitable for Various Applications Aluminum Shell (brake) Gear Reducer Motor   with high quality China Custom Energy-Saving Suitable for Various Applications Aluminum Shell (brake) Gear Reducer Motor   with high quality
editor by CX 2023-12-11

China Custom Wholesale Injection Plastic Nylon Gear Mc Nylon Large Spur Gear for Toys with Free Design Custom

How to Design Plastic Gears

Plastic gears are made of thermoplastic resin that changes shape when heated. This process, called injection molding, is commonly used to produce gears for various applications. Experts recommend that you consider the application for which you are designing the gear before beginning the design process. For example, if you’re making gears for a machine, make sure you know the torque and speed of the machine. Then, gears are designed according to these characteristics.
Then, the tooth flanks are designed to minimize the effects of molding stress and maximize load-carrying capacity. The tooth size of plastic gears is essential for load carrying capacity. However, smaller teeth are more prone to dental errors and may experience more stress. To avoid these problems, choose plastic gears with a slightly narrower face than steel gears. This will reduce the chance of mechanical interference. Finally, design gears with a diameter greater than 1.
Plastic gears have several advantages over metal gears. They are easy to process and have excellent strength and elasticity. Plastic gears can be made from unfilled nylon, acetal, or polyamide. Many of these come in standard shapes, including rectangles, squares, and circles. If you need a lot of plastic gears, it’s cheaper to make them by molding. These plastic gears are also an excellent choice for various applications.

Where are plastic gears used?

While there are many uses for plastic gears, the automotive industry has seen the most significant growth in recent years. As amenities and competitive advantage become increasingly important to automakers, they attempt to integrate gears and motors into vehicle subsystems. These components range from liftgates and seats to electronic throttle bodies and turbo controls.
The first consideration in choosing a plastic gear material is its strength. The material must be rigid enough to withstand the expected loads and resist dimensional changes due to changes in environmental conditions. Vendors can provide helpful information about these properties. Additionally, prototype gears must be tested under realistic conditions before being used in production. In addition to plastic gears, other materials can be used for these applications.
The advantage of plastic gears is that they are inexpensive to manufacture. They are also easy to process and can be done in the short run. However, the disadvantage of plastic gears is that they have high dimensional tolerances. Fortunately, plastic gears can be designed with a low coefficient of friction. Plastic gears can handle higher loads and speeds and are less likely to break or jam. The key is to choose an experienced and reliable manufacturer.

Q&A

Q1. When can I get the price?

A: We usually quote within 24 hours after receiving your inquiry. If you are urgent, Please call us or let us know in your email so we can prioritize your inquiry.

Q2. How long is the lead time for the mold?

A: It all depends on the size and complexity of the mold. Usually, the delivery time is 25-35 days. If the mold is simple and insignificant, we can do it within 15 days.

Q3. I don’t have drawings; how should I start a new project?

A: You can provide us with samples, and we will help complete the drawing design.

Q4. How to ensure product quality before delivery?

A: If you do not come to our factory and there is no third-party inspection, We will be your inspector. We will give you a video with details of the production process, including process reports, product dimensions, structural and surface details, packaging details, etc.

As a plastic gear rack and plastic gear supplier, we always aim to provide the highest quality products and the most comprehensive services and look forward to cooperating with you.

Additional information

Edited

CX

China Custom CZPT 12 v 12v 24v high torque 25nm 50nm 40nm 100kg 60 low rpm 300 rpm brushless dc planetary gear motor with encoder for toys with Good quality

Warranty: Other
Model Number: 10mm gear motor
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME
Type: GEAR MOTOR
Torque: 32mN.m-661mN.m
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): Rated Speed:15-302rpm
Continuous Current(A): 120mA
Efficiency: Customize IE1-IE4
Voltage range: 5-24V
No Load Current: 80mA
Load Current: 120mA
Load Torque: 320-6,480gf.cm
Gear Ratio: 64-1296
Diameter: 16MM
Motor type: reduction motor
Gear Material: metal powder metallurgy
Name: small electric motors with gearbox
Certification: ISO9001/ISO14001/ISO13485/IATF16949
Packaging Details: Standard packaging or according to client’s requirement.
Port: HangZhou

provide micro gear gearbox motor drives system custom services.
dc gear motor(size)Rated Voltagespeedload current3.4mm 1.5-5V 3.5-300rpm100mA-220mA4mm 2.4-300rpm 340mA6mm 3 – 12VNo Load Speed: 11-3824 rpm
Rated Load Speed: 10-3229 rpm
No Load Current: 40 mA
Rated Load Current: 100 mA
8mm 14 – 3111 rpm Gear Stages: 1 – 410mm 3-24 V No Load Speed: 20-4318 rpm
Rated Load Speed: 18-3625 rpm
No-load Current: 60-80 mA12mm 7 – 254 rpm Gear Stages: 1 – 416mm No-load Speed: 4-1,373 rpm
Rated Load Speed: 3-1,125 rpm
No-load Current: 85-110 mA
Rated Load Current: 130-150 mA
20mm No-load Speed: 7-1,636 rpm
Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA
Rated Load Current: 125-130 mA
22mm No-load Speed: 6-1,886 rpm
Rated Load Speed: 5-1,675 rpm
No-load Current: 100-120 mA
Rated Load Current: 295-300 mA
24mmNo-load Speed: 5-1,460 rpm
Rated Load Speed: 4-1,259 rpm
No-load Current: 70-80 mA
Rated Load Current: 215-220 mA
28mm 5 – 1658 rpm 300mA max
Gear Stages: 1 – 4
32mm 5 – 1348 rpm Gear Stages: 1 – 438mm No-load Speed: 3-1,386 rpm
Rated Load Speed: 3-1,294 rpm
No-load Current: 315-335 mA
Rated Load Current: 1,679-1,684 mA

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Motor

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

China Custom CZPT 12 v 12v 24v high torque 25nm 50nm 40nm 100kg 60 low rpm 300 rpm brushless dc planetary gear motor with encoder for toys  with Good qualityChina Custom CZPT 12 v 12v 24v high torque 25nm 50nm 40nm 100kg 60 low rpm 300 rpm brushless dc planetary gear motor with encoder for toys  with Good quality

China OEM Custom best price vacuum low noise high torque gear motor near me supplier

Warranty: Other
Model Number: 40*16-24V450W 8301-65
Usage: Home Appliance
machine model: 8301-65
motor type: brushlesss DC motor
motor model: 4016
Number of poles:: 2 poles
rated power: 0.45kw
rated voltage: 24v
rated speed: 80000±5%rpm
certificate: ccc
electric current: 6.2±0.2A
Packaging Details: color box

Specification motor typebrushlesss DC motormotor model4016Number of poles:2 polessize61.11*62*64mmrated voltage24vrated speed80000±5%rpmcertificateccc Company Profile Certifications FAQ

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

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In this way, our merchandise have ongoing to achieve industry acceptance and clients gratification above the previous handful of several years. Our primary items are Needle Roller bearings, Cylindrical Roller Bearings, Rod finish Bearings, Spherical basic bearings, Observe roller Bearings for Guideway, Roller Bearings, Blend Bearings for forklifts, Water Pump Bearings, SNR Auto Bearings and all types of Spherical Bearings. Furthermore, WE CAN Make Customized VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Items In accordance TO CUSTOMERS’ DRAWINGS. We started our organization from 1995 and now we are the one of the leaEPTmanufacturer of EPT EPT goods. It focuses primarily on Keyless Locking Gadgets, Timing Belt EPTs, Roller Chains, EPT, Jaw Couplings, Gears and other areas.

These goods are made in conformity with the Global StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd and the stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds adopted in EPTized international locations (DIN EPT BS JIS) with up to information equipment, EPT EPT and perfect management system for quality manage. It offers a team with rich expertise in this sector, concentrating on EPT industry. So the items are of great quality with aggressive charges.

Our aim : Providing very first-class goods and services to our customers and organization partners.

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Our product variety also handles locking assemblies (clamping factors/locking gadget), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes. Our merchandise are made by contemporary computerized machinery and equipment. Hangzhou EPG Co.,Ltd. , was started in November, 1997. With its 5 wholly owned subsidiaries. Item INTRODUCTION:
Main Attributes:
1) Manufactured of higher good quality EPT alloy, ligEPT weigEPT and non-rusting
two) Big output torque and substantial radiating effectiveness three) Sleek working and minimal sound, can function EPT time in dreadful issue
four) Good-searching look, sturdy provider existence and tiny quantity
5) Suitable for omnibearing installation
Major Resources:
one)housing: aluminium alloy ADC12(size 571-090) die cast iron EPT200(size a hundred and ten-150)
2)Worm:20Cr, ZI Involute profile carbonize ampquencher warmth remedy make EPT area hardness up to 56-sixty two HRC After precision grinding, carburization layer’s thickness in between .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-one

Merchandise PARAMETERS:

Measurement Specification EPT ratio
IEC N M P 7.five 10 fifteen twenty twenty five 30 forty fifty 60 80 a hundred
D
25 56B14 50 65 eighty nine 9 nine 9 9 9 nine 9 nine
30 63B5 ninety five 115 a hundred and forty 11 11 eleven 11 eleven 11 11 11
63B14 sixty 75 ninety
56B5 eighty 100 a hundred and twenty nine nine 9 nine 9 9 nine nine 9 nine
56B14 50 65 eighty nine 9 nine nine 9 9 9 nine 9 9
40 71B5 110 130 one hundred sixty fourteen 14 14 14 fourteen 14 14 fourteen
71B14 70 eighty five one zero five
63B5 95 115 one hundred forty eleven eleven eleven 11 eleven 11 11 11 11 eleven eleven
63B14 60 75 ninety
56B5 eighty one hundred a hundred and twenty nine nine nine 9
50 80B5 one hundred thirty one hundred sixty five two hundred 19 19 19 19 19 19 19
80B14 eighty 100 one hundred twenty
71B5 a hundred and ten 130 160 14 fourteen 14 14 fourteen 14 14 fourteen fourteen 14
71B14 70 eighty five one hundred and five
63B5 95 a hundred and fifteen one hundred forty 11 11 eleven eleven
sixty three 90B5 one hundred thirty one hundred sixty five 200 24 24 24 24 24 24 24
90B14 ninety five 115 140
80B5 130 165 two hundred 19 19 19 19 19 19 19 19 19 19
80B14 80 a hundred 120
71B5 one hundred ten one hundred thirty a hundred and sixty fourteen fourteen fourteen fourteen fourteen
71B14 70 eighty five one zero five
seventy five 100/112B5 180 215 250 28 28 28
one hundred/112B14 a hundred and ten a hundred thirty 160
90B5 130 a hundred sixty five two hundred 24 24 24 24 24 24 24
90B14 95 a hundred and fifteen one hundred forty
80B5 130 a hundred sixty five two hundred 19 19 19 19 19 19 19 19
80B14 eighty one hundred 120
71B5 a hundred and ten one hundred thirty one hundred sixty 14 fourteen fourteen fourteen
90 a hundred/112B5 one hundred eighty 215 250 28 28 28 28 28 28
a hundred/112B14 a hundred and ten one hundred thirty a hundred and sixty
90B5 one hundred thirty one hundred sixty five 200 24 24 24 24 24 24 24 24 24
90B14 ninety five 115 one hundred forty
80B5 130 165 two hundred 19 19 19 19 19
80B14 eighty one hundred 120
one hundred ten 132B5 230 265 three hundred 38 38 38 38
100/112B5 a hundred and eighty 215 250 28 28 28 28 28 28 28 28 28
one hundred/112B14 one hundred ten one hundred thirty 160
90B5 a hundred thirty 165 two hundred 24 24 24 24 24 24 24
80B5 a hundred thirty one hundred sixty five two hundred 19 19
a hundred thirty 132B5 230 265 three hundred 38 38 38 38 38 38 38
a hundred/112B5 one hundred eighty 215 250 28 28 28 28 28 28 28
a hundred/112B14 one hundred ten 130 one hundred sixty
90B5 a hundred thirty one hundred sixty five two hundred 24 24
one hundred fifty 160B5 250 300 350 forty two forty two forty two forty two 42
132B5 230 265 three hundred 38 38 38 38 38 38
100/112B5 one hundred eighty 215 250 28 28 28 28

Product Outline Dimensions:

Firm Quick INTRODUCTION:
We are a specialist EPT producer found in EPTizhou, EPT province.
Our major merchandise is entire assortment of RV571-150 worm EPTs , also equipped hypoid helical EPT, Pc models, UDL Variators and AC EPTs.
EPT are widely utilised for programs this sort of as: foodstuffs, EPT, EPT, substances, pharmacy, plastics, paper-producing, development EPTry, metallurgic EPT, environmental defense engineering, and all varieties of automated traces, and assembly lines.
With fast shipping and delivery, excellent soon after-revenue provider, EPT generating faXiHu (West Lake) Dis.Hu (West Lake) Dis.ty, our goods market effectively both at residence and overseas. We have exported our EPTs to SouthEPT Asia, EPTern Europe and the Center EPT and so on.Our intention is to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and innovate on the foundation of higher high quality, and EPT a good reputation for EPTs.

WORKSHOP:

EXHIBITIONS:


FAQ:
1.Q:Can you make as for each consumer drawing?
A: Of course, we offer you personalized provider for clients appropriately. We can use customer’s nameplate for EPTes.
2.Q:What is your terms of payment ?
A: 30% deposit before creation,balance T/T ahead of shipping.
three.Q:Are you a investing firm or manufacturer?
A:We are a manufacurer with EPT equipment and seasoned employees.
4.Q:What is actually your creation capability?
A:8000-9000 PCS/Month
four.Q:What is your MOQ?
A: one pcs
5.Q:Free of charge sample is offered or not?
A:Yes, we can source cost-free sample if customer agree to shell out for the courier EPT
6.Q:Do you have any certification?
A:Of course, we have CE certificate and SGS certification report.
Get in touch with data:
Ms Lingel Pan

For any queries just really feel totally free ton speak to me. A lot of many thanks for your variety consideration to our organization!

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